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DC-driven drilling rigs

2016-07-12 09:04      Click£ºtimes

Features of DC-driven rig123.net' target='_blank'>drilling rigs: 
 
¡ñ The basic parameters of drilling rigs follows the regulations regulated by the industrial standard SY/T5609-1999 the Types of Petroleum Drilling rigs and Basic Parameters.

¡ñ DC-driven drilling rigs is equipped with the advanced AC-SCR-DC power system in the world, drilling rigs can undertake stepless speed regulation to draw-works, rotary table and mud pump so as to obtain favorable drilling performance; besides, the power system with AC frequency conversion speed control and digital control technology can also adjust lifting speed, rotation speed of rotary table and strokes of mud pump, improve speed control performance and use rate of power of draw-works, rotary table and mud pump.

¡ñ With parallelogram integrated lifting sub-structure (7.5m, 9m, 10.5m and 12m in height), platform equipment and Derrick can be installed at low position and lifted up completely by draw-works. 

¡ñ Draw-works is equipped with hydraulic pressure disc brake which has the powerful brake function and reliable. Brake pad operating handle is assembled in driller’s control room and driller’s working position is changed into “indoor seat type” from “open type” so as to reduce sharply the laboring intensity of driller.

¡ñ Since rotary table chain box of draw-works is assembled under derrick floor so that it has large operating space, it is helpful for rotation of chain box and overall conveyance of draw-works, convenient to install rotary table. 

¡ñ Auxiliary brake of draw-works can either equip an eddy current brake or EATON brake which is stable and reliable, also saves labor and easy to control, so that operation life of brake wheel net (disc) and brake block can be extended accordingly. Meanwhile, notch of roller can arrange wire rope properly, and over-wind valve bumping-free bridge crane device is flexible and correct. 

¡ñ Owing to the driving device, rotary table can either be driven directly by motor or draw-works through chain, so that these two sets of driving device can sharply improve reliability of drilling rigs and satisfy the well drilling. The modularized combination and folding cable slot are easy for transportation.. 

¡ñ Since drilling rigs is variable, its parts are universal, standardized and has highly home-made rate, so that it is easy to maintain. Since the main parts meet the specifications of API Standard, so that such drilling rigs can participate in the international bidding.

 



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Specifications of Electrical Driven Drilling Rigs:

Model
ZJ40/2250DZ£¨DB£©
ZJ50/3150DZ£¨DB£©
ZJ70/4500DZ
ZJ90/5850DZ
Nominal drilling depth(114mm drilling pipe) m
2500-4000
3500-5000
4500-7000
6000-9000
Max hook load rating kN
2250
3150
4500
5850
Max number of lines, traveling block
10
12
12
14
Dia. of wire rope mm(in)
32(11/2)
35(13/8)
38()
42()
Sheave O.D. of traveling block mm
1120
1270
1524
1524
I.D. of swivel central pipe mm
75
75
75
75
Rated power of drawworks kW
735/1000
1100/1500
1470/2000
2210/3000
Drawworks drum speed
4/Stepless
4/Stepless
4/Stepless
4/Stepless
Rotary table hole’s Dia mm(in)
520.7(201/2)/698.5(271/2)
698.5(271/2)/952.5(371/2)
952.5(371/2)
1257.3(491/2)
Number of ratary speeds
2/Stepless
2/Stepless
2/Stepless
2/Stepless
Power of each mud pump kW(hp)
1000
1300/1600
1600
2000
Working height of mast m
43
45
45
46.5
Height of drilling Floor m
6/7.5/9
7.5/9/10.5
9/10.5/12
10.5/12
Clear height of drilling floor m
4.76/6.26/7.76
6.117/7.617/9.117
7.42/8.92/ 10.42
8.7/10.2
Notes
DZ-Drilling rig driven with DC motor; 
DB-Drilling rigDriven with AC motor with frequency converter.

The Scope of Electrical Driven Drilling Rigs:

Model
ZJ40/2250DZ£¨DB£©
ZJ50/3150DZ£¨DB£©
ZJ70/4500DZ
ZJ90/5850DZ
Type/Weight
Type
Weight(kg)
Type
Weight(kg)
Type
Weight(kg)
Type
Weight(kg)
Crown block
TC225
5764
TC315
7400
TC450
9500
TC585
12500
Travelling block
YC225
3805
YC315
6842
YC450
8135
YC585
9250
Hook
DG225
2180
DG315
3410
DG450
3496
DG585
3860
Swivel(With spinner)
SL225
2563
SL450
3461
SL450
3461
SL585
3675
Rotary table
ZP275
6200
ZP375
8026
ZP375
8026
ZP495
8950
Drawworks
JC40DB
37000
JC50D
52000
JC70D
61000
JC90D
72000
Mud pump
F1000
18000
F1300
23000
F1600
24000
F2000
41000
Derrick
JJ225/43-K
52607
JJ315/45-K
66000
JJ450/45-K
76218
JJ585/46.5-K
87650
Substructure
DZ225/6/7.5/9-S
101765
DZ315/7.5/9/10.5S
142000
DZ450/9/10.5/12-S
195000
DZ585/10.5/12-S
221000
¡¡
Features of mechanical driving drilling rigs: 
¡¡

¡ñ The basic parameters of drilling rigs follows the regulations regulated by the industrial standard SY/T5609-1999 the Types of Petroleum Drilling rigs and Basic Parameters.

¡ñ Drilling rigs is driven by either diesel engine, hydraulic torque converter and chain transmission box or diesel engine, reducer and narrow V-belt, which provides smooth mechanical power to the draw-works. A number of hoisting speeds and rotary speeds are available. 

¡ñ The draw-works is divided into two sections so as to install the main draw-works near the ground level. The tapered gear box and universal shaft transmit smooth power and are simple to assemble and disassemble.

¡ñ The main draw-works (grade 40 and 50 ) utilizes pneumatic clutch to shift gears, which are suitable for long distance control, fast and convenient maintenance. The cathead draw-works is equipped with a sand reel .It can be a whole part ,also can be a combined part ,that is easy to lift onto the derrick floor without a heavy-duty crane.

¡ñ The main brake system utilizes either a band brake or a hydraulic disc brake. And the auxiliary brake uses an Eddy current brake or EATON brake. The system provides a high degree of sensitivity and reliability to reduce the man power.

¡ñ The chain-driven drilling rigs are driven by the integral enclosed compound chain box and torque converter. During rig moves, the chains can be dismantled for ease of installation.

¡ñ The substructure is a box-on-box design for easy installation.

¡ñ It meets the needs of high pressure B.O.P installations.

¡ñ The rotary table and transmission device are flush with drilling rigs surface, and drilling platform is level so that the operating space is big.


¡ñ The rotary table and its transmission devise are parallel with drilling surface, so that drilling platform is level with large operating space.

¡ñ For the combination type of mechanical & electrical drilling rigs, i.e. JD & LD, the draw-works is driven by V-belt or chain transmission drive. The rotary table is driven by an AC motor drive. Owing to the frequency conversion speed control technology, the rotary table realizes stepless speed regulation, which meets the technical requirement of drilling, improves the efficiency and reduce cost of drilling.

¡¡
The Scope of Mechanical Driven Drilling Rigs:

Model
ZJ20/1350L
ZJ30/1700L(J)
ZJ40/2250L(J,JD)
ZJ50/3150(J,JD)
ZJ70/4500L(LD)
Nominal drilling depth(114mm drilling pipe) m
1200-2000
1600-3000
2500-4000
3500-5000
4500-7000
Max hook loadrating kN
1350
1700
2250
3150
4500
Max number of lines,traveling block
8
10
10
12
12
Dia. of Wire for hoisting mm(in)
29(11/8)
32(11/4)
32(11/4)
35(13/8)
38(11/8)
Sheave O.D. of traveling block mm
915
915
1120
1270
1524
I.D. of swivel stem mm
64
64
75
75
75
Rated power of drawworks kW
400
550
735
1100
1470
Number of hoisting speeds
3forward
£«1reverse
3forward
£«1reverse
4forward
£«2reverse/
6forward
£«2reverse
4forward
£«2reverse/
6forward
£«2reverse
6forward
£«2reverse
Dia. of opening mm(in)
445(171/8)
520.7(201/8)
698.5(271/8)
952.5(371/8)
952.5(371/8)
Number of rotary speeds
3forward
£«1reverse
3forward
£«1reverse
4forward
£«2reverse/
6forward
£«2reverse
4forward
£«2reverse/
6forward
£«2reverse
6forward
£«2reverse
Power of each mud pump kW(hp)
500
800
1000
1300
1600
Number of transmission
2
2
3
3
4
Working height of mast m
31.5
31.5
43
45
45
Height of drilling Floor m
3/4.5
4.5/6
4.5/6/7.5
6/7.5/9
7.5/9/10.5
Clear height of drilling floor m
2.04/3.54
3.44/4.94
3.26/4.76/6.26
4.62/6.12/7.62
5.92/7.42/8.92
Notes
L-Compound Chain;J-Compound Narrow V-belt drive;JD-compound Narrow V-belt drive in the black floor,Motor drive in the front floor;LD-Compound Chain drive in the back,motor drive in the front.

Specifications of Mechanical Driven Drilling Rigs:

Model
ZJ40/2250DZ(DB)
ZJ50/3150DZ(DB)
ZJ70/4500DZ
ZJ90/5850DZ
ZJ90/5850DZ
Type/Weight
Type
Weight(kg)
Type
Weight(kg)
Type
Weight(kg)
Type
Weight(kg)
Type
Weight(kg)
Crown block
TC135
2410
TC170
2917
TC225
5764
TC315
7400
TC4501
9500
Traveling block
 
 
 
 
YC225
3805
YC315
6842
YC450
8135
Hook
YG135
3590
YG170
4585
DG225
2180
DG315
3410
DG450
3496
Swivel(With rotator)
SL135
1341
SL225
2563
SL225
2563
SL450
3461
SL450
3461
Rotary table
ZP175
3888
ZP205
5530
ZP275
6200
ZP375
8026
ZP375
8026
Drawworks
JC20
16120
JC30
17200
JC40
25100
JC50
45210
JC70
43300
Cathead drawworks
 
 
 
 
MJC370
15980
MJC370
16000
MJC370
16000
Mud pump
F500
9300
F800
14000
F1000
18000
F1300
23000
F1600
24000
Transmission System
BC520-324
14800
BC520-324
15600
BC732-828
65000
BC732-828
76900
BC742-828
80675
Derrick
JJ135/31.5K
25640
JJ170/31.5K
26715
JJ225/43K
40600
JJ315/44.5-K
54216
JJ450/45-K5
75580
Substructure
DZ135
43990
DZ170
45800
DZ225/6/7.5/9
92900
DZ315/7.5/9/10.5
114681
DZ450/9/10.5/12
127940

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